SICIM – Enhancing Safety and Quality in Pipeline Coating through Automated Wrapping System

SICIM is engaged in the challenging construction of Section 10 and 14 of the Master Gas III Project for Saudi Aramco in Saudi Arabia. The implementation in this project of the automated application of pipeline field joint coatings with Viscoelastic Coating (APCS113C), consisting of an PVCPE Outer Wrap over the viscoelastic Inner wrap, represented a significant qualitative leap, in which operational safety and consistent quality in the application constitute the primary objectives.

The system provides for the manual application of the viscoelastic coating (Inner layer), followed by the installation of the Outer Wrap by an automated wrapping machine designed by SICIM to operate without the direct involvement of personnel around or beneath the pipeline. This approach makes it possible to eliminate the main risks typical of manual application, such as working close of suspended loads, proximity to line of fire, manual handling of heavy rolls, and ergonomically critical postures. Automation ensures constant tension, controlled overlap, and full process repeatability, reducing application defects and re-work, and improving the final quality of the coating. The system integrates safety sensors, emergency stops, and PLC controls, ensuring a safer working environment and compliance with SAUDI ARAMCO requirements and manufacturers’ recommendations. In addition to safety and quality benefits, the technology enables increased productivity (application times halved compared to manual methods) and a reduction in material consumption, making Viscoelastic Coating a sustainable, reliable solution aligned with the highest HSE standards.

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